Sachet and stick pack filling in Ireland, single-serve ready.
Single-serve sachet filling and stick pack filling for powders, granules and liquid supplements. Every unit is filled at our Longford facility under GMP and FSSC 22000 certified conditions.
One serve, one tear, no measuring.
Sachets and stick packs remove the guesswork. Every serve is pre-measured, sealed and ready to open. Our sachet filling lines in Ireland run single-ingredient and multi-ingredient fills with the same dose precision.
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Single-serve precision
Every sachet and stick pack is filled to a precise target weight. In-process check weighing runs throughout the batch to confirm accuracy, and each completed unit is verified before packing. - 02
Multiple fill weights
We fill from 1g single-ingredient sachets up to 30g multi-ingredient blend sachets. Stick pack filling covers 3g to 15g, the most requested range for collagen and electrolyte products. - 03
Foil and laminate options
Aluminium foil for maximum barrier protection or laminate films for a combination of moisture resistance and print quality. We advise on the right material for your product and shelf life targets. - 04
Multi-flavour capability
We run multi-flavour batches with full cleaning and changeover between flavours. Variety packs and mixed-flavour boxes are packed as a single order, ready for retail or online distribution.
Why Choose Bioreva Sciences?
Our goal is to contribute to the solution by delivering higher quality products to consumers. As a key player in the Healthcare and Dietary Supplement Industry, we serve as Fillers, Packers, Regulatory Services Provider, Manufacturer, and Solution Provider
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Accredited
We hold numerous Pharmaceutical, Nutraceuticals, and Healthcare licences, accreditations & marketing authorisation throughout the globe and are always adding to our portfolio. - 02
Experience
Backed by a Group established in 1993 providing pharmaceuticals & healthcare services to various markets across the globe, with Bioreva established in 2019 to provide contract packing & regulatory support to the regulated markets. - 03
Multi-Site
We operate and work along with multiple production, packing, and regulatory sites across the globe. Bioreva operates sales, marketing and distribution offices across 4 continents, whereas our parent group owns and operates 8 pharmaceuticals and healthcare manufacturing units with multiple lines. - 04
Global Regulatory
We maintain regulatory understanding of and presence in South America, Africa, Asia, East & West Africa and Middle East. Our vast team can fulfil your contract packing, outsourcing and regulatory support in shortest lead times.
Popular sachet and stick pack products
The sachet and stick pack products we produce most frequently at our Longford facility. As a leading electrolyte sachet manufacturer and collagen stick pack manufacturer in Ireland, these are our highest-volume single-serve fills.
Electrolyte sachets
Rehydration and sports recovery formulations in single-serve, add-to-water sachets. Our electrolyte sachet production covers pharmacy own-label ranges through to specialist sports nutrition brands.Collagen stick packs
Marine or bovine collagen peptide powders in slim stick packs. We are one of the busiest collagen stick pack manufacturers in Ireland, filling for beauty, wellness and sports recovery brands across Europe.Vitamin C powder sachets
High-strength vitamin C in effervescent or dissolve-in-water format. Orders spike every autumn and stay elevated through to March. Available as flat sachets or stick packs.Greens blend sachets
Multi-ingredient greens powders in single-serve sachets. Built for the daily-routine buyer who wants one serve without carrying a full tub.Why brands choose sachets and stick packs
On-the-go convenience
Single-serve supplement packaging fits in a bag, pocket or gym kit. Consumers use them at work, while travelling or at the gym without carrying a full tub or measuring a scoop.
Portion control
Pre-measured servings remove the need for scoops and scales. Every sachet delivers the exact dose, every time. This is particularly important for supplements with narrow dosing ranges.
Freshness per serve
Each sachet is individually sealed, protecting the contents from moisture, air and light until the consumer opens it. No degradation from repeated opening of a tub or bottle.
Lower trial barrier
Sachets can be sold in small packs of 5, 7 or 14 days, giving consumers a low-commitment way to try your product before committing to a full month. Trial packs also work well as in-store sampling units.
Contract sachet filling
Bring your blended powder or liquid to our Longford facility and we fill it into sachets or stick packs under your brand. We source the film, print your artwork and fill to your target weight. Five to ten working days for standard sachet filling runs.
Full service: blending to filled sachet
We blend your powder formulation through our GMP-certified production partners and fill it into sachets at our Longford facility. One supplier from raw ingredients to finished, boxed sachets. Stick pack filling follows the same full-service route.
Common Questions
Sachet and Stick Packaging FAQs
What is the difference between a sachet and a stick pack?
A sachet is a flat, rectangular pouch, typically wider than it is tall. A stick pack is a narrow, elongated tube shape. Stick packs are popular for slim, portable products like collagen and electrolytes. Sachets work better for larger fill volumes above 10g.
Can you fill liquids into sachets?
Yes. We fill liquid supplements into sachets, including liquid vitamins, collagen drinks and herbal extracts. Liquid sachet filling requires specific film materials to prevent leakage and maintain shelf stability.
What fill weight range do you cover?
We fill from 1g for single-ingredient sachets up to 30g for multi-ingredient powder blends. Stick packs typically range from 3g to 15g. Fill weights are verified by in-process check weighing throughout the batch.
Can I order a variety pack with multiple flavours?
Yes. We run multi-flavour batches and pack them into mixed variety boxes as a single order. Full cleaning and changeover runs between each flavour to prevent cross-contamination.
Providing global supply chain, connectivity, storage, packing and transport solutions in the healthcare industries. We are globally licenced and approved.
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Unit A4, Gem Park, Athlone Road, Longford, Republic of Ireland Eircode: N39 T8Y7
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