Pouch filling in Ireland, from 100g to 1kg.
Stand-up pouches, flat pouches and resealable supplement pouches filled at our Longford facility under GMP and FSSC 22000 certified conditions.
Flexible packaging, solid product protection.
Stand-up pouch supplements combine the barrier properties of rigid containers with lower weight, lower shipping costs and stronger shelf visibility. Our pouch filling lines in Ireland handle the full range from trial sizes to 1kg production runs.
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Stand-up and flat formats
Stand-up pouches with a gusseted base sit upright on shelf. Flat pouches for products that ship in boxes or display cartons. Both available with full-colour print across the entire surface. - 02
Resealable zip closure
Press-to-seal zip closures keep the product fresh between uses. Resealable supplement pouches are available in all sizes, and the zip mechanism is tested for repeated open-close cycles. - 03
Window and print options
Clear windows let consumers see the product inside. Full-colour print across the entire pouch surface for maximum brand visibility on shelf and in product photography. - 04
Multi-serve sizes
We fill pouches from 100g for trial and travel sizes up to 1kg for full-size protein and collagen products. The most requested sizes are 250g, 500g and 1kg.
Why Choose Bioreva Sciences?
Our goal is to contribute to the solution by delivering higher quality products to consumers. As a key player in the Healthcare and Dietary Supplement Industry, we serve as Fillers, Packers, Regulatory Services Provider, Manufacturer, and Solution Provider
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Accredited
We hold numerous Pharmaceutical, Nutraceuticals, and Healthcare licences, accreditations & marketing authorisation throughout the globe and are always adding to our portfolio. - 02
Experience
Backed by a Group established in 1993 providing pharmaceuticals & healthcare services to various markets across the globe, with Bioreva established in 2019 to provide contract packing & regulatory support to the regulated markets. - 03
Multi-Site
We operate and work along with multiple production, packing, and regulatory sites across the globe. Bioreva operates sales, marketing and distribution offices across 4 continents, whereas our parent group owns and operates 8 pharmaceuticals and healthcare manufacturing units with multiple lines. - 04
Global Regulatory
We maintain regulatory understanding of and presence in South America, Africa, Asia, East & West Africa and Middle East. Our vast team can fulfil your contract packing, outsourcing and regulatory support in shortest lead times.
Pouches
Common pouch products
The pouch products we manufacture most frequently at our Longford facility. Protein powder pouches account for the highest volume, followed by superfood blends and collagen.
Protein powder pouches
Stand-up resealable pouches for whey, plant-based and blended protein powders. 250g to 1kg sizes. DTC and online supplement brands prefer protein powder pouch packaging over tubs for shipping weight alone.Superfood blend pouches
Multi-ingredient superfood and greens blends in stand-up pouches. Full-colour print and clear windows let the product sell itself on shelf and in online photography.Collagen powder pouches
Marine and bovine collagen peptide powders in resealable stand-up pouches. 150g to 500g sizes for the beauty-from-within buyer. A growing category across Ireland and the UK.Pre-workout blend pouches
Sports nutrition pre-workout blends in stand-up pouches. Flavoured powders with bold, gym-facing graphics that stand out on a fitness retail shelf or in a gym vending display.Why brands choose pouches
Lighter shipping weight
Pouches weigh significantly less than bottles or tubs, reducing shipping costs per unit. This matters most for e-commerce brands, DTC subscription boxes and international distribution.
Extended shelf life
Multi-layer laminate films provide strong moisture, oxygen and light barrier properties. Resealable supplement pouches in Ireland and across Europe keep the product protected between uses without additional desiccants.
More brand surface than a bottle
Full-surface print and a stand-up profile give pouches more printable real estate than any bottle label. Clear windows add a product-visibility element that rigid containers cannot match.
Lower packaging cost
Pouch packaging typically costs less per unit than rigid bottles or tubs, especially at volume. Savings that can be passed on to the consumer or reinvested in marketing and distribution.
Contract pouch filling
Bring your blended product to our Longford facility and we fill it into pouches under your brand. We source the pouches, print your artwork and fill to your target weight. Five to ten working days for standard pouch filling runs. CTA: Get a Packing Quote .Full service: blending to filled pouch
We blend your formulation through our GMP-certified production partners and fill it into pouches at our Longford facility. One supplier from raw ingredient to finished, shelf-ready pouch. Pouch filling in Ireland with full traceability from intake to dispatch.
Common Questions
Pouches Packaging FAQs
What pouch sizes do you fill?
We fill pouches from 100g for trial and travel sizes up to 1kg for full-size products. The most common sizes are 250g, 500g and 1kg for powder supplements.
Are your pouches resealable?
Yes. Stand-up pouches come with a press-to-seal zip closure as standard. Flat pouches can be supplied with or without resealable closures depending on your product and distribution channel.
Can you print my brand artwork directly onto the pouch?
Yes. Full-colour print is available across the entire pouch surface. We also offer clear windows and matte or gloss finishes. Artwork proofs are supplied for approval before production.
What is the minimum order for pouch filling?
Minimum quantities depend on pouch size and print specifications. Contact us with your product details and we will confirm exact MOQs. Trial runs from 5,000 units are available for new products.
Providing global supply chain, connectivity, storage, packing and transport solutions in the healthcare industries. We are globally licenced and approved.
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Unit A4, Gem Park, Athlone Road, Longford, Republic of Ireland Eircode: N39 T8Y7
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