Filling & Packing
Our Dietary Supplement Manufacturing sites are approved for Good Manufacturing Practice and is accredited for FSC 22000. We can handle variety of formats and we can offer formulation support, sourcing, supply. And a diverse range of packing & filling services.
We stand for quality, safety & credibility, so you could be trust us fully about Filling and packing process.
BLISTER PACKAGING
Blister packaging is a type of pre-formed plastic packaging commonly used for small consumer goods, pharmaceuticals, and medical devices. In the pharmaceutical industry, it involves enclosing individual doses (like tablets or capsules) in pockets or cavities made from a formable plastic, usually sealed with a backing of aluminum foil or plastic.
- Protection
- Dosing accuracy
- Improved shelf life
We specialize in both manual and automated blister packing solutions, catering to a wide range of production needs—from small to high-volume batch runs. Our facility features a large library of existing tooling, with the flexibility to create custom tooling configurations tailored to specific product requirements. To ensure precision and quality, our systems are equipped with advanced camera detection technology for enhanced accuracy and control throughout the packaging process.
- Tablets
- Caplets
- Hard Gel Capsules
- Soft Gel Capsules
- PVC / PVDC
- Cold form (Alu-Alu)
PVC/PVDC and Cold Form (Alu-Alu) are two widely used materials in pharmaceutical blister packaging. PVC/PVDC offers a cost-effective solution with good barrier properties against moisture and oxygen, making it suitable for a wide range of tablets and capsules. Cold Form, or Alu-Alu, provides superior protection by completely blocking light, moisture, and gases, making it ideal for highly sensitive pharmaceutical products that require maximum shelf-life and stability.
BOTTLE & TUB FILLING
Bottle and tube (TU) filling in food supplements manufacturing refers to the process of packaging dietary or nutritional products—like capsules, tablets, powders, liquids, creams, or gels—into bottles or tubes, ensuring accurate dosage, hygiene, and shelf-life stability.
- product integrity & hygiene
- Dosing accuracy
- GMP and regulatory standards
Bioreva Sciences offers both semi-automated and manual filling solutions, tailored to suit varying batch sizes and production needs. Whether it’s a small pilot batch or a large-scale run, our flexible systems can accommodate a wide range of volumes efficiently. Additionally, each unit undergoes precise check weighing to ensure accuracy, consistency, and compliance with regulatory standards.
- Tablets
- Caplets
- Hard Gel Capsules
- Soft Gel Capsules
- HDPE
- PET
HDPE (High-Density Polyethylene) and PET (Polyethylene Terephthalate) are two commonly used materials in food supplement packaging due to their durability, safety, and protective properties.
REWORKING AND REPACKING
Reworking and repacking are essential processes in the food supplement industry that ensure product compliance, quality, and market readiness. Reworking involves modifying or correcting a batch that doesn’t meet specified standards — such as adjusting label errors, re-filling underweight containers, or removing defective units.
- Regulatory Compliance
- Quality Assurance
- Cost Efficiency
- Market Adaptability
Reworking and repacking often involve a range of critical tasks to ensure food supplements remain compliant and market-ready. These tasks may include changing packaging materials due to updated artwork or regulatory changes, as well as the removal and replacement of cartons and patient information leaflets (PILs). In some cases, de-blistering and re-blistering are required to correct packaging errors or align with new configurations. Additionally, reconfiguration of packing formats may be necessary to meet specific market or customer requirements. Throughout the process, thorough product inspections are conducted to ensure quality, safety, and compliance with industry standards.
